Step 1 - The powerpack and the port are made from styrene. Get a sheet of paper and draw out how you want the pack and port to look. Take the time to measure all the pieces cut them out and dry fit them to make assembly more bearable.
Step 2 - Glue the pieces together with a styrene type glue that has a strong hold and quick drying time. Go slow and make sure all edges are even to reduce the sanding you will have to do later. After assembly check the fit of the power pack into the port, no imperial wants his pak to fall out during battle! The diagram below shows how the power pack and port should look.
Step 3 - Attatch the port and power pack to the blaster. Make sure to check positioning before glueing.
Scope Rail
Step 1 - Take a piece of 3/4" X 11" aluminum strip and bend it into the shape as seen below:
Step 2 - Drill a hole on each end, making sure to sand any burrs occuring from the drilling.
Step 3 - You must now drill the holes for placing the scope rail on the body. Center it on the top of the body and mark the ends where you will drill holes for the screws (see pictures for placement). After drilling the holes in the body you will need to make the scope before attaching the scope rail to the body. Your blaster scope rail placement should look like this:
Folding Stock
Step 1 - Take your 3/4" X 36" aluminum strip and place it on the side of your gun. Mark the spot on the 1 1/4" coupler where you want the pivot point to be for the stock. Drill out the holes on the coupler, I used a small drill bit to creat a pilot hole for my larger bit. I used a 7/16" drill bit for the final hole size.
Step 2 - Take a 7/16" dowel and push it through the body marking where it needs to be cut, mine sticks out the hole about an 1/8" on the top. Cut the 7/16" dowel and then drill a hole (the size of the bolt you will be using to attatch your stock arms to the body) through the center of the dowel. Secure the dowel to the body using glue, making sure to center it.